Special Shaped Wire

We offers flat, shaped, and square wire in a wide variety of standard and custom tooled cross sections. Our shaped wire products are available in carbon alloys, stainless steel, nickel alloys, red metals, titanium and other exotic alloys. Shaped wire offers ‘near net’ shapes reducing manufacturing and machining costs.
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Shaped wire is die drawn or rolled from a round wire through a series of drawing, rolling and annealing operations. Larger cross sections may be die drawn to size. 


Custom profile wire from HLT offers the manufacturer a near-net product that requires fewer secondary processes by providing a preformed shape close to, or exactly to, the finished dimensional requirements. Often, a shaped wire section can save significant cost if you were to machine shape from bar.


Our custom shaped wire and profile wire capabilities are vast, along with our standard industry sizes for wedge wire and screen wire, used for filtering, walkways, and liquid/solid separation.


The wedge and screen wire industry serves the chemical, pulp and paper, oil and gas, water filtration, hatchery filtration, screen manufacturers, and architectural walkway industries. All shaped wire is available in continuous coil or cut to precision lengths.




Shaped Wire Features

● Custom Rolled or Drawn Shapes Including Standard and Unique Cross Sections

● Burr Free Edges

● Near Net Shapes Offering Less Waste and Fewer Processes

● Continuous Coils

● Close Dimensional Tolerances

● Statistical process Control and Reporting

● Precision Cut Lengths Available

● Consistent Properties Throughout the Cross Section

● ISO Certified, SAE, AMS, ASTM, UNS, EN, and more!


Shaped Wire Alloys

● Stainless Steels Shaped Wire: 301, 302,, 304/304L, 304V, 316/316L, 410, 416, 420, 17-7H, and more!

● Nickel Alloy Shaped Wire: Monel 400, Monel 405, Inconel 600, Inconel 625, and X-750

● Carbon Steel Shaped Wire: Music Wire, Galvanized Wire, HDMB, OTMB, Chrome Silicon, 

Chrome Vanadium, C1006 low Carbon to C1080 high carbon and more!

● Red Metals: Beryllium Copper, Phos Bronze and more!


Shaped Wire Applications and End Uses

● Damper Spring Wire

● Blender Blade, Mixer Blades

● Pocket Tools and Knives

● Wedge Wire and Screen Wire in Shape Designations 30V, 45V, 63V, 90V, 125V, 156V, 190V (Vee Wire) 70U, 

90U, 125U, 156U, 170U, 1/8 Tri, 3/16 Tri, Support Rods, Custom Rolled Screen Wire Sizes per Print

● Cotter Pins

● Shafts

● Gears

● Filtration

● Automotive applications


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